Our Machine Centre Department houses Mori-Seiki and Matsuura technology, combined with a very extensive tooling range, enables us to meet most customer demands.
Horizontal Machining Centres :
3 Axis Machining with 60 to 120 tool capability. BT50 Spindle Nose with upto 12,000 rpm spindle speeds. Twin Pallets capable of components up to 630mm x 630 mm.
Renishaw Probing .
Vertical Machining Centres :
30 tool. Capability BT40 Spindle Nose with up to 10,000 rpm spindle speeds.
Our Lathe section house some of the latest in turning technology.
As with the Machining Centre section this departments is also fully supported by our in-house tool room, supplying all our tooling and fixtures needs.
“ Mori-Seiki Live Tooling ”
Driven Tooling with “Y” axis capability (50mm stroke).
Turning components from 12mm to 400mm.
Bar feed 1.5 metre lengths upto 50mm in diameter.
CMM technology combined with qualified professional inspection staff ensures the components we produce always fulfil the customers requirements.
CMM’s with Virtual Dmis software for full inspection reporting. Various Trimos vertical gauges.
Visual Inspection for casting faults and any customer specific requirements are not a problem.
Temperature controlled Calibration department, ensures all our checking equipment is always to the highest specification.
Full reporting and SPC analysis available if the customer requires, also electronic line side 100% inspection can be setup if required.
In house pretreatment facility fed by recirculating demineralized water treatment plant.
Chrome Free Chromate Conversion for Aluminium and its Alloys.
This process gives the component excellent adhesion and corrosion properties and is a recommended route for any aluminium part that goes on to require powder coating.
Aluminium profiles treated with our process meet the approvals of GSB (No.304a) and Qualicoat (NoA-024) for Architectural Aluminium.
Zinc Phosphate Process for steel and zinc surfaces.
This process also provides the excellent adhesion and corrosion properties but this process is used for iron, steel and zinc surfaces.This process meets with the BS EN 12476 Fe/ZnCaph r 4 a approvals.
Combining the pre-treatments we offer along with the powder coating process the customer has a product which will not only look great in the environment it is placed in, but also will have a very high corrosion resistance.
Chemical and durability Salt Spray AS3715 Section 2.5.10 Pass exceeds 1000 hours .
Coating Analysis and Inspection Reports available.
Our choosen Powder Consumable supplier is AkzoNobel and where possible we always select their D1036 range of powders.
Interpon D1036 is a range of powder coatings intended for use on
architectural aluminium and galvanized steel. Available in a wide
stock range it has been specifically formulated
without the use of TGIC.
As part of the Interpon D series of architectural powders, gives excellent exterior durability and colour retention. All Interpon powders are lead-free and and conform to the requirements of all the major European architectural finishing
standards - GSB standard, Qualicoat Class 1, EN12206,and EN13438.
Certified Welding and Fabrication Department, capable of welding Stainless, Aluminium and Steel.
Various Welding Options including of Mig and Tig.
Shot blasting units capable of blasting 500mm Cubed, and also a dedicated room capable of blasting 4 metre cubed.
Various Sawing operations and Ring rolling machines.
RAL is an European colour matching system which defines colours for paint, coatings and plastics. RAL Classic is the most famous and widely used system.
Many of these colours also come in many different finishes including Full Gloss, Satin, Matt, Leatherette and Textured finishes.
Please also note that If the colour you require is not on this RAL reference doesnt mean it can't be sourced ! On many occasions a colour match can be obtained.
Other colours standards sourced are :
BS4800
BS381-C
Please note due to monitor differences the colours should be considered as indication only and confirmed on site against approved colour swatches and painted samples.
Horizontal Machining Centres :
One Mori Seilki NH6300 : Max Travel 1050 x 900 x 980.
120 Tooling Capacity.
One Matsuura H.Plus-630 with Probes + Driven B axis X 1050 Y 990 Z 1120.
120 Tooling Capacity.
Four Matsuura H.Plus-630 with Probes + Driven B axis X 1050 Y 990 Z 870.
Three Have 80 Tools and One has 60 Tool Capacity.
One Mori Seiki SH630 X 840 Y 760 Z 840.
60 Tooling Capacity.
One Mori Seiki MH50 with Probes + Driven B axis X 800 Y 700 Z 900.
60 Tooling Capacity.
Vertical Machining Centres :
One Mori Seiki NV 5000 with Probes X 800 Y 510 Z 510
Two Daewoo ACE VC500 X 760 Y 510 Z 780
One DooSan Puma 2000 SY Driven Tooling
One Mori Seiki NL2500SY CNC Lathe Driven Tooling
One Mori Seiki NL3000 Driven Tooling
Two Mori Seiki SL25Y Driven Tooling
One Mori Seiki SL300 Driven Tooling
One Mori Seiki SL35
One Daewoo Puma 400 Driven Tooling
Two Daewoo Puma 2000SY Driven Tooling With Bar Feed !
Fully Equipped Temperature Controlled Inspection Facility.
Two Impact II Cnc Driven Cmm Virtual DMIS with Cad Capability.
Including Surface Finish Testing Equipment .
FeatureCam Cad Software
De-Mineralised water fed manual immersion system of Eight stage 2000 litres tanks.
Serviced by a crane and crate system, capable of processing over 350 kg per load.
Two Online conveyor systems with gas dry off and main stove ovens.
Fed by three independent coating booths all using the Gema Optiflex Pro B spray guns system which is latest technology in coating equipment.
Plant capable of handling components up to 2800 mm in length , 1500mm high and 700mm wide.
Large Stock of Akzo Nobel Powders with most colours available off the shelf and architectural (D1036) specification.
Certified Welding and Fabrication Department, capable of welding Stainless, Aluminium and Steel.
Various Welding Options including of Mig and Tig.
Shot blasting units capable of blasting 500mm Cubed, and also a dedicated room capable of blasting 4 metre cubed.
Various Sawing operations and Ring rolling machines.
Radstock Road
Midsomer Norton
Radstock
Somerset
BA3 2AA
Click On The Map Image To View Our Location In Google Maps.
Email: sales@williams-oakey.co.uk
Phone: 01761 412013 / 01761 413010
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